Address
2 Porters Mews
Codicote, Hertfordshire SG4 8US
Send An Enquiry
info@manufacturingsolution.co.uk
MANUFACTURING SOLUTIONS FOR VARIOUS INDUSTRIES WITH OVER 30 YEARS OF EXPERIENCE
OUR SERIVCES
A & M Manufacturing Company Ltd is a leading provider of manufacturing solutions and metalworking products based in the UK. We offer comprehensive manufacturing services to customers globally and domestically across various industries.
Over the past 20 years, we have closely collaborated with foundries and manufacturers in China and Taiwan, establishing a robust manufacturing network. This collaboration has allowed us to work with the most advanced equipment and facilities. Our most advanced services encompass investment casting, sand casting, shell mould casting, gravity die casting, precision machining and forging. In addition, we offer fabrication, stamping and 3D printing services.
INVESTMENT CASTING
SAND CASTING
SHELL MOULD CASTING
GRAVITY DIE CASTING
FORGING
PRECISION MACHINING
LEADING MANUFACTURING SOLUTIONS PROVIDER IN THE UK
We provide a comprehensive manufacturing solutions tailored to your requirements, from a design concept to the finished products shipped to your doorstep.
Fully Custom Manufacturing Service
From a drawing, a sample, or even just a design concept, we can provide you with the perfect solutions to help you bring your idea to reality. All of our services are fully custom to suit your needs.
In-House Tooling Design
With over 30 years of experience in the manufacturing sector, our engineers are experts in developing and designing tools for your manufacturing projects.
Risk-Management Supply Partnership
A&M Manufacturing Company Ltd offers a comprehensive supply partnership focused on effective risk management to meet all your requirements.
UK Stock Holding Facilities
At A & M Manufacturing Company Ltd, we offer the most comprehensive manufacturing solutions, which include flexible supply options, backed by over 2000 sqm of stock holding facilities.
WORLD'S MOST ADVANCED SILICA SOL INVESTMENT CASTING TECHNIQUE IN THE INDUSTRY
Over the years, we have made significant advancements in our silica sol investment casting technique, driven by the continuous innovation and dedication of our research and development department. We have
- Completely replaced water glass binders with silica sol binders, significantly improving the working environment and quality of investment castings by eliminating the need for environmentally harmful ammonium chloride and aluminum chloride liquids as curing agents.
- Significantly reduced drying time in the silica sol shell-making process from 8 hours per layer to just one hour, greatly enhancing production efficiency and shell strength.
- Expanded the the application of silica sol technology, extending it beyond stainless steel, high-alloy steel, and small castings to encompass carbon steel, various alloy steels, and even investment casting parts weighing up to 50kg. This expansion not only diversified our offerings but also reduced production costs, especially for carbon and alloy steels that were historically costly to produce using silica sol binders.
- Successfully implemented a fully automated shell-making process, incorporating mechanical handling and automatic drying. This system has the capacity to create up to 8 layers of shells, with each layer managed by a separate automated unit, ensuring precise control and eliminating human-operated variability.
- Developed shells that exhibit significantly greater strength when compared to traditional silica sol binders. Simultaneously, we've managed to decrease shell thickness by almost half. This reduction in thickness enhances shell permeability and plays a crucial role in achieving the high-quality surface finish of our castings.
- Achieved these advancements while maintaining environmental responsibility and sustainability in the investment casting process.
INDUSTRIES SERVED
At A&M Manufacturing Company Ltd, we take pride in our advanced manufacturing capabilities, which enable us to provide products and services to industries including aerospace, defence, oil & gas, automotive, construction machinery, railway systems, marine, agriculture, and more.
Over the past 30 years, we have worked with customers from all over the world across various industries. From safety-critical parts to general commercial products, we are able to consistently maintain a high quality standard. our expertise lies in solving the challenges presented by extremely intricate and complex shapes or designs.
Depending on your industry, we offer tailored manufacturing solutions and services to meet your specific requirements. Whether you need top-tier investment castings for the aerospace industry or commercial-grade castings and forgings, we have the design expertise to achieve the best results for our customers while optimising costs.
AEROSPACE
CONSTRUCTION MACHINERY
DEFENCE
RAILWAY SYSTEM
OIL & GAS
MARINE
AUTOMOTIVE
AGRICULTURAL MACHINERY
PRODUCTION CAPABILITIES
- Our investment casting technique can produce castings weighing from 1g to 100kg, with tolerances ranging from CT4 to CT9, utilising various materials including carbon steel, stainless steel, aluminium, cast iron, and heat-resistant and wear-resistant alloys, among others. Equipment in our investment casting production line includes precision wax injection systems, automated shell-making robots, automated de-waxing and pouring systems, and induction furnaces. Annually, we supply over 5000 tonnes of investment casting parts and components.
- For shell mould casting, we are capable of producing parts and components weighing from a few grams to 50kg. We use a wide range of materials such as carbon steel, stainless steel, aluminium, and special alloys. Our production lines feature pattern-making machines, shell moulding machines, flash fire ovens, and automated sand recovery and reclamation systems. Annually, we produce over 5000 tonnes of shell mould castings.
- In our sand casting foundries, we utilise Disamatic green sand moulding machines, 3D sand printing systems, robotic handling systems, and sand reclamation systems, capable of producing top-quality sand castings ranging from 200g to 100 tonnes. We use a wide range of materials, including ferrous and non-ferrous metals, various kinds of alloys, and special alloys. Our annual sand casting production and supply volume reaches up to 10,000 tonnes.
- Our gravity die casting process can produce parts and components weighing from 100g to 25kg. We mainly use aluminium for this casting technique but also include alloys such as zinc, copper, magnesium, steels, and cast irons. Our foundries are equipped with automatic dosing furnaces, tilt pouring machines, thermal imaging and monitoring equipment, and automated core setting and mould assembly. Our annual supply of gravity die castings reaches up to 5000 tonnes.
- Our forging technique utilises various types of materials, including both ferrous and non-ferrous metals such as carbon steel, alloy steel, stainless steel, aluminium, zinc, brass, bronze, and various heat and wear-resistant alloys. We are capable of producing forged parts ranging from 5kg to 6 tonnes, with a maximum length of 12 metres. Our forging facilities feature hydraulic forging presses up to 10,000 tonnes, hammer forging presses, ring rolling machines, and more. Each year, we supply over 10,000 tonnes of forging components.
- Additionally, we offer precision machining services, featuring 4-axis and 5-axis CNC Machining centres for products with intricate geometry or requiring enhanced precision, along with various surface finishing services.
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QUALITY ASSURANCE
As a professional manufacturing solutions provider and product supplier, we offer top-quality products and also oversee the entire manufacturing process. From the initial steps to the final stages, we ensure that every aspect of the products meets customers’ requirements. This includes design concepts, drawings, dimensions, chemical attributes, surface finish, and various other aspects, all the way to the finished products delivered to the customers’ doorsteps. We are fully equipped with the most advanced inspection facilities, including Coordinate Measuring Machines (CMMs), X-ray and CT scanning, Non-Destructive Testing (NDT), Ultrasonic detectors, and many more.
At A & M Manufacturing, there’s never a shadow of doubt when we send out a product. We consistently uphold high-quality standards, and our risk-management approach extends to all our valued customers, a source of our pride.
WHY A & M MANUFACTURING COMPANY LTD?
Customised Service
Our dedicated team of experienced engineers are capable of providing tailored manufacturing solutions and services to meet your requirements
Robust Capability
We have 12 partnered foundries and workshops offering all types of casting services and metalworking services including forging and machining
On Time Delivery
As a manufacturing solutions provider and metalworking parts suppplier, we take pride in achieving on-time deliveries to all of our customers
Quality
We supply manufactured parts of highest qualities, inspected by both our partnered foundries and ourselves in the UK.
Competitve Pricing
Over the past 30 years we have developed a large supplying network in China and Taiwan, enabling us to offer quality services at extremely competitive pricing.
UK Stockholding Facilities
We offer over 2000 sqm of stockholding facilities in the UK to provide customers with flexible supplying options.
Experience
With over 30 years of experience in manufacturing solutions and supplying metalworking components, our professional teams excel in designing tooling to overcome challenges associated with complex and intricate shapes.
Advanced Equipment
Our foundries are equipped with the most advanced production equipment and inspection equipment, allowing us to provide quality products.
Certifications
We are proud to be recognised as an ISO 9001:2015, AS 9100, and IATF 16949 accredited manufacturing solutions provider and metal parts supplier.
Contact A&M Manufacturing Company Ltd for a Quote on Your Manufacturing Solution
To learn more about our services or request a quote for your projects, please contact us to discuss your detailed requirements.